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Buyers, makers, and the workshop crew — sharing pieces, swapping design files, and talking shop.
50 threads
- Post your first-week shop disasters - the ones that actually taught you something1 replies · Maker Showcase
My first week on the Shapeoko 4, I tried clearing a pocket in 6061 aluminum using a standard 1/4 inch upcut wood bit because I didn't want to wait for the O-flute delivery. I completely ignored the chipload and ran it at 18000 RPM with a slow feed rate. The aluminum galled almost instantly, welded itself to the carbide, and snapped the bit before I could hit the E-stop. I realized then that friction is the enemy in non-ferrous work. Switching to Amana single-flute cutters and using a light mist of isopropyl alcohol made the difference. Now I keep a log of feed rates for every material change to avoid guessing. What was the specific failure that forced you to actually learn your machine's limits?
started by Crafters Market Workshop Team - Cloudray vs. generic air assist nozzles for CO2 laser plywood cutting2 replies · Laser Engraving
I have been running the stock nozzle on a 60W Omtech for six months, but I am struggling with consistent charring on 3mm birch ply despite bumping the compressor to 30psi. The stock nozzle bore seems too wide to focus the airflow properly at the kerf, and I am getting significant soot buildup on the underside of the optics. I am looking at the Cloudray high-pressure nozzles or potentially machining a custom cone with a 1.5mm aperture. Has anyone switched to a restricted-bore nozzle and seen a noticeable improvement in cut cleanliness on organics, or does it just create turbulence issues that mess with the focal point?
started by Crafters Market Workshop Team - Scaling batch production on the shapeoko - what is your highest volume repeat item?2 replies · Maker Showcase
I have been running a set of hard maple serving boards with deep juice grooves and have sold about 200 units this year. I am using a 1/4 inch Whiteside downcut bit for the perimeter and a 3/4 inch core box bit for the grooves, running at 80 inches per minute. The repeat orders seem to come from the consistency of the grain matching and the food-safe mineral oil finish. I am looking to transition to something more compact that utilizes offcuts from my furniture builds. What is the specific product you find yourself making once a week? I am curious if it is a utility item or something decorative, and what your cycle time looks like per part. I am trying to minimize tool changes to get my touch-off time down.
started by Crafters Market Workshop Team - Pushing the limits on micro-carving — what is your smallest reliable detail?2 replies · Maker Showcase
I have been experimenting with some 0.015 inch tapered ball nose bits from PreciseBits to do some inlay work in stabilize maple burl. I am hitting a wall with chip evacuation even with a dedicated air blast, and I am starting to see some deflection when I try to clear pockets deeper than 0.040 inches. I am running a 2.2kw spindle at 24,000 RPM, but I think my runout might be the limiting factor for these tiny geometries. What is the smallest feature you have successfully cut without breaking bits or losing definition? I am curious if people are having better luck with high-speed air spindles or if it comes down to specialized tool coatings like Amorphous Diamond when working with abrasive hardwoods.
started by Crafters Market Workshop Team - Sub-$1500 desktop CNC for small batch hardwood and brass inlays2 replies · CNC & Fabrication
I am looking to pull the trigger on a desktop mill primarily for 2D profile cutting in 3/4 inch walnut and some light engraving in C360 brass. I have about 18 inches of bench depth to work with and a budget of $1500 including the initial tooling. I was looking at the Shapeoko 4 and the Sienci LongMill, but I am worried about the rigidity of the V-wheels when pushing through denser hardwoods. Are there any machines in this price range that utilize linear rails instead of wheels, or am I better off buying a lighter frame and upgrading the spindle to something like a 1.2kw water-cooled unit to reduce vibration? I need to hold tolerances within .005 for the brass inlays to seat correctly without a massive glue gap.
started by Crafters Market Workshop Team - Longevity of Owatrol vs clear powder coat for 10ga mild steel landscape screens2 replies · Finishing
Working on a set of decorative privacy screens cut from 10ga mild steel on a Langmuir Crossfire. The client wants the industrial look of raw steel without it bleeding rust onto a white concrete patio. I have used Owatrol Oil in the past, but it seems to require a re-coat every 12 months in coastal humidity. I am considering a textured matte clear powder coat, but I am worried about undercut corrosion if the edges aren't perfectly radius-ground after the plasma cut. Has anyone had success with cold bluing or a specific chemical patina that can be sealed once and last 3+ years outdoors? Moving to Cor-Ten isn't an option for this budget.
started by Crafters Market Workshop Team - Rigid packaging for 12ga plasma cut signs — preventing transit bends1 replies · Selling & Business
I am starting to ship more custom 24 inch house numbers and gates inserts cut from 12ga hot rolled steel on my crossfire pro. The issue is that even with heavy cardboard, UPS manages to tweak the corners or bend thinner script lettering during transit. I am tired of filing claims and refabricating pieces because a driver tossed a heavy box on top of my flat packs. Has anyone found a source for affordable honeycomb cardboard inserts or rigid backing that does not kill the margin on a fifty dollar part? I have looked at 1/4 inch plywood as a stiffener but the weight jump pushes the shipping cost into the next tier. Wondering what you guys use for internal bracing to keep flat work from becoming a taco.
started by Crafters Market Workshop Team - Reliable 6061-T6 sheet sourcing for small runs without the high cut fees1 replies · CNC & Fabrication
I am looking for a better source for 6061 aluminum sheet in the 0.125 to 0.250 inch range. My local steel yard has a 500 dollar minimum for delivery, and the 'hobbyist' online shops are charging nearly double the market rate per square foot once you factor in their shipping and handling. I am mostly running these on a Laguna Swift vacuum table, so flat stock is a requirement. Does anyone have a regional supplier in the Midwest that handles smaller orders without the massive setup fees for custom dimensions? I am trying to avoid stocking full 4x8 sheets due to space constraints, but the premium on pre-cut blanks is killing my margins on these custom enclosure jobs.
started by Crafters Market Workshop Team - Cleaning soot off laser-engraved walnut without bleaching the grain2 replies · Laser Engraving
I am running a batch of 8oz walnut flasks on a 60W CO2 laser and the char buildup in the deep engravings is becoming a problem. I usually hit them with 91% IPA and a microfiber, but on this darker walnut, it is leaving a grayish residue that dulls the natural luster even after oiling. Sanding is not an option because of the fine detail in the vector work. Has anyone tried using blue painter's tape or a specific transfer paper that doesn't leave adhesive residue in the grain? I need a way to lift the soot out of the recesses without stripping the oils or having to re-sand the entire surface. Settings are currently 300mm/s at 25% power, 300 DPI.
started by Crafters Market Workshop Team - Switching from conversion gun to HVLP turbine for waterborne clears — worth the spend?1 replies · Finishing
I have been running an Iwata LPH-400 off my 60-gallon compressor for furniture pieces, but moisture management is becoming a headache during long runs of General Finishes High Performance. Even with a refrigerated dryer and a 3-stage filter at the drop, I still catch occasional blushing or craters when the compressor cycles hard. I am looking at the Fuji Spray Q5 Platinum or an Apollo Power Series to get away from the shop air supply entirely. Does the heated air from a 5-stage turbine actually help with flow-out on waterborne topcoats, or am I just trading moisture issues for dry spray problems? I am mostly spraying flat panels and Baltic birch cabinetry. I need to know if the transfer efficiency and lack of oil contamination out-weighs the noise and the proprietary hose setup.
started by Crafters Market Workshop Team - Methodology for measuring TIR on ER20 collets vs cheap import nuts1 replies · CNC & Fabrication
I am trying to track down a chatter issue on my Avid CNC with the 4HP spindle. Using a Mitutoyo 0.0005 inch test indicator, I am seeing significant variance depending on how I seat the nut. When I measure the inner taper of the spindle itself, it is dead on, but once the collet and a 1/2 inch tool blank are installed, the runout jumps to nearly .003 inches at the shank. Are you guys measuring off a precision ground pin or just the shank of a high-quality endmill? I am wondering if the issue is the actual collet seat or if these generic replacement nuts are not concentric enough to pull the collet into the taper evenly. I have tried cleaning the threads and the mating surfaces with solvent, but the deviation remains inconsistent between tool changes.
started by Crafters Market Workshop Team - Minimum feature size for inlay work on a desktop gantry mill2 replies · Maker Showcase
I have been pushing a nomad 3 to see how much detail I can get away with for some brass inlay work in ebony. I am currently using a 0.010 inch 2-flute carbide endmill from Harvey Tool, running at 24k RPM with a 2 IPM feed rate. The clearing is clean, but I am seeing some slight deflection when hitting the tighter radii, even with a 0.001 inch optimal load. Has anyone successfully gone smaller than a ten-thou cutter on a non-industrial machine? I am looking at some 0.005 inch micro-drills for corner picking, but I am worried the runout on a standard spindle will just snap them instantly. Curious what your floor is for reliable, repeatable detail before the physics of the tool just give up.
started by Crafters Market Workshop Team - Optimizing air assist on Xtool D1 Pro - stock vs cloudray nozzle1 replies · Laser Engraving
I have been running the stock air assist on my D1 Pro for a few months, mostly cutting 3mm and 6mm birch ply. The charring is still heavier than I would like on the underside, even with the compressor dialed up to 30 PSI. It feels like the stock nozzle geometry causes too much turbulence or pressure drop before it hits the focal point. Has anyone switched to the Cloudray universal nozzles or a custom 3D printed housing with a copper tip? I am looking for a more laminar flow to keep the lens cleaner and get tighter cuts on 1/4 inch stock. If you have a specific nozzle diameter that improved your kerf consistency at lower feed rates, I would appreciate the specs.
started by Crafters Market Workshop Team - Consumable life for production 14ga cold rolled — Hypertherm vs aftermarket2 replies · Plasma
Running a Powermax 45XP on a Precision Plasma table. I am doing large production runs of 14ga cold rolled brackets and I am burning through 45A nozzles faster than expected. I am currently using genuine Hypertherm consumables, running 75 PSI at the back of the unit with a refrigerated dryer and a 3-stage motor guard filter. I am getting about 400 pierces before the orifice starts to oval and cut quality on the trailing edge falls off. I am cutting at 160 IPM with a 0.06 inch pierce height and 0.5 second delay. Is anyone seeing better longevity with the FineCut consumables for 14ga, or is there a specific aftermarket brand like Copperhead that holds up better to high pierce counts? I need to get through a full 4x8 sheet without a mid-run nozzle swap.
started by Crafters Market Workshop Team - High-volume SKU analysis - what is your most consistent repeat seller?1 replies · Maker Showcase
I am looking at my Q3 data and my most consistent mover is still a simple 6061 aluminum EDC tray milled with a 1/4 inch single-flute upcut. It is a 12-minute cycle time on my Shapeoko HDM, but the volume stays steady because it hits a specific price point for desktop organizers. I am trying to figure out if it is the material finish or just the utility that keeps people coming back. I want to know which of your products actually gets reordered by the same customers or wholesale accounts. Is it a specific hardwood species, a powder-coated finish, or a certain mechanical function? I am considering moving away from one-off commissions to focus on these high-repeat files but need to gauge what actually scales without constant manual finishing.
started by Crafters Market Workshop Team - Weathering mild steel for outdoor installs — Owatrol vs clear powder longevity?2 replies · Finishing
Working on a series of 3/16 inch A36 mild steel privacy screens for a client in a high-humidity coastal zone. They want a darkened, aged look but are worried about rust bleed onto the limestone patio below. I have looked at using a Birchwood Casey Presto Black patina followed by a high-solids clear coat, but I am concerned about UV stability and delamination over time. Has anyone had success using Owatrol Oil as a stand-alone sealer for raw steel outdoors, or does it require constant reapplication? The alternative is a textured bronze powder coat to mimic the look, but I lose the authentic metal variation. If anyone has experience with the failure rate of solvent-based clears versus architectural grade powder on laser-cut edges, let me know.
started by Crafters Market Workshop Team - Chasing dross on 3/16 HR steel — is there more to it than just PSI?2 replies · Plasma
I am getting heavy bottom-side slag on 3/16 hot rolled steel using a Hypertherm Powermax 45XP. Cutting at 45 amps with standard consumables, book specs say 90 IPM at 75 PSI flowing. Air is run through a refrigerated dryer and a 3-stage filter bank, so moisture should not be the culprit. The dross is thick and requires a cold chisel to pop off, which usually points to a low-speed issue, but if I push it to 100 IPM, I start losing the cut in the corners. Could this be a torch height control issue or am I looking at a bad batch of nozzles? I have checked the ground clamp and it is directly on the workpiece. I am curious if anyone has found a sweet spot for this gauge that deviates significantly from the manual specs.
started by Crafters Market Workshop Team - Weathering outdoor mild steel — penetrol vs specialty clear coat vs forced patina2 replies · Finishing
I am finishing a series of 11ga mild steel privacy panels cut on a Langmuir CrossFire Pro. The client wants a raw industrial look but the site is within five miles of the coast, so bare metal will turn to flake rust within months. I am considering a forced vinegar and salt patina followed by a matte clear, or just hitting them with a heavy coat of Penetrol. Does anyone have long-term data on how Penetrol holds up against UV and salt spray compared to something like a Sculpt Nouveau clear? I want to avoid powder coating if possible because the local shop cannot guarantee against spider-webbing under the film if the substrate isn't perfectly sandblasted.
started by Crafters Market Workshop Team - Plasma cutting 14ga hot rolled - what consumables are actually holding up?2 replies · Plasma
I am running a Hypertherm Powermax 45XP on a Precision Plasma table doing production runs of decorative 14ga steel. Currently using the standard 45A shielded consumables but the nozzle orifice is blowing out faster than expected after about 300 pierces. Air quality is handled by a three-stage refrigerated dryer and a Motor Guard filter, so I do not think moisture is the primary culprit. Are any of you having better luck with FineCut consumables for 14ga or do you stick with the standard 45A setup? I am running 150 ipm at 45 amps with a 0.06 inch pierce height. I need to get through at least two sheets before a swap to keep the margin where it needs to be.
started by Crafters Market Workshop Team - Early CNC crashes and tool paths - let's see the scrap bin from week one2 replies · Maker Showcase
My first week with the Shapeoko 4 was a disaster because I didn't understand the difference between climb and conventional milling on plywood. I tried to push a 1/4 inch compression bit through 18mm birch ply at 100 inches per minute with a full depth pass. I ended up snapping the bit and gouging my MDF wasteboard because the machine deflected under the load. It took me a while to realize that multiple shallow passes and checking my feed speeds against a chip load calculator were mandatory, not optional. I am curious what everyone else messed up when they were first starting out. Did you forget to zero your Z-axis or maybe mess up the workholding on a specific material like HDPE or aluminum? Looking to see what the common failure points are for new setups.
started by Crafters Market Workshop Team - Reliable sources for small-batch 6061-T6 sheet without the OnlineMetals markup1 replies · CNC & Fabrication
I am looking for a consistent source for 6061-T6 aluminum sheet, specifically in the .125 and .250 inch range. My local supplier just implemented a 250 dollar minimum order which is killing my margins on one-off brackets and prototyping. I have been using OnlineMetals and McMaster-Carr for quick turnarounds, but the shipping costs on 24x24 plates are getting ridiculous. Does anyone have a regional supplier in the Midwest that handles drops or small-cut orders without the massive retail markup? I am trying to keep the cost per square foot down so I can actually stay competitive on small-batch CNC milling and laser jobs. I am open to buying secondary or mill-finish if the price is right.
started by Crafters Market Workshop Team - Pushing minimum feature size on desktop mills for brass inlay work1 replies · Maker Showcase
I have been experimenting with some jewelry-scale brass inlay work using a Nomad 3 and I am hitting a wall at the 0.3mm mark. I am running 0.010 inch two-flute endmills from Kyocera at 24k RPM, but the deflection is killing my tolerances on tight radii. Even with a 0.02mm optimal load and very conservative plunges, I am seeing some chatter marks that require too much hand-finishing. I am curious what the smallest bit size you have successfully run without snapped tools or excessive runout. If anyone is getting clean detail below 0.5mm in non-ferrous metals, I would like to know your stepover settings and if you are using a specific mist coolant setup to keep the chips from recutting in those tiny channels.
started by Crafters Market Workshop Team - Optimizing air assist for CO2 lasers: DIY vs aftermarket nozzle designs2 replies · Laser Engraving
I have been running a standard gold-colored nozzle on my 60W OMTech for a few months, mostly cutting 3mm and 6mm Baltic birch. The stock setup seems to create too much turbulence, leading to charring on the underside even with a honeycomb bed. I am looking to switch to a high-pressure nozzle with a more tapered bore to see if I can get cleaner edges and faster pierce times. Has anyone seen a measurable difference between the Cloudray C-Series versus a custom turned brass nozzle? I am running a 1/4 HP oil-less compressor with a moisture trap at 20-30 PSI. If you upgraded, did you have to adjust your focal height or did the narrower nozzle bore cause any alignment issues with the beam path?
started by Crafters Market Workshop Team - Managing scope creep on live-edge slab commissions without losing the margin1 replies · Selling & Business
I am currently finishing a walnut dining table on the Laguna SmartShop. The client originally signed off on a simple Rubio Monocoat finish, but now they are asking for black epoxy resin fills in hairline checks that weren't visible until the first surfacing pass. They are also requesting a custom C-channel inlay for stability after seeing a YouTube video, which wasn't in the initial quote or the CAD drawing. I want to keep the shop schedule moving but these 'minor' additions are eating my labor hours and bit life on the 1/4 inch end mills. How are you guys phrasing the change-order conversation so it sounds like a professional requirement rather than a price hike? I am trying to avoid the awkwardness of renegotiating mid-build while the slab is already on the vac table.
started by Crafters Market Workshop Team - Removing walnut char from 80W CO2 deep engraves without grain wash2 replies · Laser Engraving
I am running a batch of 1/4 inch black walnut coasters on an Boss LS-1630. To get the depth the client wants, I am hitting it with 45% power at 350mm/s, which is leaving significant soot and resin blowback around the edges. Usually I would just hit it with a random orbital sander at 220 grit, but these have fine vector linework that I do not want to blur or fill with dust. I tried a light wipe with 90% IPA but it seems to pull the natural oils out and leaves a gray, bleached ring around the engraving. Masking with high-tack paper helps some, but the smoke still seeps under on the longer burns. Is there a solvent or mechanical approach that cleans the carbon without killing the wood color before I apply the Rubio Monocoat finish?
started by Crafters Market Workshop Team - Air assist nozzle geometry for K40 upgrades - conical vs straight bore?2 replies · Laser Engraving
I am looking to replace the stock acrylic air assist head on my K40. I have been running a basic aquarium pump but just switched to a 60W electromagnetic compressor. The issue is that my current nozzle seems to create a lot of turbulence, and I am seeing charring on 3mm birch ply even with the pressure cranked up to 20 psi. I am looking for feedback on whether a long-neck conical nozzle actually helps with laminar flow or if it is just marketing. I am specifically looking at the Cloudray C-Series or potentially machining my own out of aluminum. If anyone has seen a measurable difference in kerf width or bottom-side soot after switching nozzle styles, please let me know.
started by Crafters Market Workshop Team - Climb vs conventional milling on kiln-dried maple and walnut - what is your standard approach?1 replies · CNC & Fabrication
I am running a 2.2kW spindle on a heavy-duty gantry kit and getting inconsistent results with tear-out on figured maple using standard 1/4 inch downcut endmills. Conventional milling seems to handle the bulk removal better without pulling the grain, but my final finish passes are still leaving some fuzz. I usually run around 18,000 RPM at 120 IPM with a 0.05 inch radial engagement for the finish. I have heard some guys swear by a roughing pass using conventional to prevent grain lift, followed by a very light climb pass for the final 0.01 inch. Does this actually hold up on harder woods like walnut or cherry, or am I just inviting more tool deflection and burning by switching to climb for the skin pass?
started by Crafters Market Workshop Team - Repeat orders for small-batch CNC kitchenware - why do 6061 bottle openers sell?1 replies · Maker Showcase
I have been running a batch of anodized 6061 aluminum bottle openers for eighteen months and they still account for 40 percent of my monthly revenue. I use a 1/8 inch single flute carbide end mill at 18,000 RPM with a 24 IPM feed rate on my Shapeoko to get the surface finish clean enough that I can skip heavy sanding before the dip. I am trying to figure out if it is the price point or the form factor that keeps people coming back. For those of you with high-volume repeat items, are you finding success with utility gadgets or more decorative pieces? I am considering moving into brass EDC items but I am worried about the tool wear and slower cycle times affecting the margin.
started by Crafters Market Workshop Team - Managing mid-job design changes on custom CNC furniture commissions1 replies · Selling & Business
I am currently finishing a live-edge walnut dining table on my Laguna Swift. The client originally signed off on a simple chamfered edge but is now asking for integrated cable management and a recessed power strip housing after the slab has already been leveled and sanded. This requires an entirely new setup for the underside pocketing and extra CAD time I did not bill for. I want to avoid eating the shop hours but do not want to sour the relationship on a high-value project. Do you guys bake a specific revision clause into your quotes for one-off furniture, or do you just quote a flat hourly rate for any changes requested after the toolpaths are generated?
started by Crafters Market Workshop Team - Packaging strategies for 10ga plasma art to prevent transit bending2 replies · Selling & Business
I am starting to ship larger 24-inch wall hangings cut from 10-gauge hot rolled steel, but the last two arrived with significant corner bends despite using double-walled cardboard. These pieces have thin scrollwork sections that seem particularly vulnerable when the carrier drops the box on its edge. I am considering switching to 1/4-inch plywood backers or OSB sheets inside the boxes, but I am worried about the added weight pushing shipping costs into the next tier. Does anyone have a more weight-efficient way to stiffen these packages, or are you just building custom wooden crates for anything over 20 inches? Looking for a balance between material cost and avoiding insurance claims.
started by Crafters Market Workshop Team - Longevity of Owatrol Oil vs clear powder coat for exterior 11ga mild steel signage1 replies · Finishing
Working on a series of CNC plasma cut signs for a client's garden project using 11ga hot rolled mild steel. They want the raw, industrial look with the mill scale visible, but the install site is coastal with high salt air exposure. I am debating between a matte clear powder coat or saturating the surface with Owatrol Oil. My concern with powder is the potential for spiderwebbing rust if the seal is breached at the laser-cut edges. If I go the oil route, how often are you guys actually seeing maintenance cycles in humid environments? I considered Cor-Ten but the budget won't allow for it on this specific run and the client hates the runoff staining on concrete bases.
started by Crafters Market Workshop Team - Weathering outdoor mild steel — SC-100 patina vs clear powder coat longevity2 replies · Finishing
I am finishing a set of 10ga mild steel privacy panels for a client in a high-humidity coastal zone. They want a darkened industrial look but need to avoid heavy rust runoff on the concrete patio. I am considering using Sculpt Nouveau Birchwood Casey for a black-blue patina followed by a matte clear coat, but I am worried about UV yellowing over time. Has anyone run these through a standard powder coat oven with a clear polyester topcoat instead? I have used Cor-Ten on larger structural builds, but the lead time for the specific sheet gauge I need is currently six weeks out from my local supplier. I need a solution that stays dark without bleeding rust onto the installation site.
started by Crafters Market Workshop Team - Handling revisions and scope creep on commissioned hardwood furniture pieces2 replies · Selling & Business
I am currently finishing a live-edge walnut dining table on my Laguna Swift and the client just asked to add integrated wireless charging pads and wire management channels after the finish sanding was already done. This isn't the first time a 'small addition' has threatened the margin on a project. I am struggling with how to price these mid-build changes when the CAD and toolpaths are already locked in. Does anyone here use a formal change order document for custom CNC work, or do you just bake a 15% buffer into the initial quote to cover the inevitable design pivots? I am worried that being too rigid with the contract will kill the referral pipeline, but re-jigging the workpiece for additional operations is eating my shop time.
started by Crafters Market Workshop Team - Applying food-safe finishes to end-grain boards without excessive soaking2 replies · Finishing
I have a batch of end-grain walnut and maple butcher blocks coming off the CNC. Usually, I do a 24-hour submersion in food-grade mineral oil, but I am finding it takes nearly a week for the weeping to stop before I can apply a final beeswax buff. It is slowing down my turnaround time significantly. Has anyone switched to something like Walrus Oil or Howard Butcher Block Conditioner for the initial saturation? I am looking for a workflow that gets deep penetration into the end-grain fibers without the mess of a full oil bath. If you are using a vacuum chamber for stabilization instead, I would be interested in hearing if it is worth the setup time for production runs.
started by Crafters Market Workshop Team - Scaling tool storage: 3/4 inch plywood French cleats vs standard 1/4 inch pegboard2 replies · Workshop Setup
I am outgrowing my current mobile cart and moving to a dedicated wall in the new shop. Most of my daily drivers are heavier items like my Bosch MRC23EVS router and a few Corded Makita belt sanders. I am leaning toward French cleats using 3/4 inch Baltic Birch to avoid the sag I see with pegboard over time, but the setup time is significantly higher. Has anyone found that the flexibility of pegboard is worth the weight trade-off, or does the customizability of shop-made cleat holders win out once you start adding heavier CNC collet sets and vacuum manifolds? I am worried about the cleats getting clogged with MDF dust from the Shapeoko if I do not leave enough clearance.
started by Crafters Market Workshop Team - Effective DIY dust shoe design — brush stiffness and vacuum CFM requirements1 replies · CNC & Fabrication
Running a 2.2kW spindle on a custom lead-screw machine and the stock acrylic dust shoe is leaving too much fine MDF dust on the spoilboard. I am looking at building a magnetic quick-release version. My main concern is brush length versus suction loss. I am currently using a 2HP harbor freight collector with a 5-micron bag, but considering a 1-micron canister upgrade to actually clear the airborne particulate. Does anyone have experience with transparent vinyl stripping versus traditional nylon brush skirts? I am worried about the vinyl being too rigid and lifting the Z-axis during 3D surfacing ops, but I want to see the bit during the initial plunge. If you have a specific source for flexible 2-inch or 3-inch brush material that doesn't lose its shape after a few long runs, please let me know.
started by Crafters Market Workshop Team - Conversion gun vs turbine system for spraying pre-cat lacquer in a small shop2 replies · Finishing
I have been running a Devillbiss StartingLine setup off a 60-gallon compressor for furniture pieces, but the moisture trap maintenance and overspray are becoming issues as my volume increases. I am looking at the Fuji Spray Q5 Platinum turbine to move away from the shop air lines entirely. Most of my work is spraying Mohawk pre-cat lacquer and the occasional waterborne poly like General Finishes Enduro-Var. Is the transfer efficiency on a 5-stage turbine actually high enough to justify the $1,500 outlay compared to just upgrading to a better compressed-air HVLP gun? I am specifically worried about the heat from the turbine affecting the flash time on fast-drying solvent finishes during the summer months.
started by Crafters Market Workshop Team - Managing mid-job design changes on custom CNC furniture builds2 replies · Selling & Business
I am finishing a walnut sideboard and the client just asked to add integrated LED channels and change the drawer slides from standard soft-close to Blum under-mounts. I have already cleared the pockets on my Laguna SmartShop for the original hardware. Re-fixturing and re-programming the toolpaths for these recesses is going to eat five or six hours of shop time plus the cost of new bits for the narrow LED tracking. How are you all structuring your quotes to account for 'minor' tweaks that actually require a full reset of the CAM setup? I do not want to sour the relationship on a high-value commission, but I am currently eating the cost on design revisions once the wood is already on the vacuum table.
started by Crafters Market Workshop Team - Stubborn bottom dross on 3/16 A36 plate — beyond just air pressure1 replies · Plasma
I am running a Hypertherm Powermax 45 XP on a Langmuir CrossFire Pro and cannot clear the heavy slag on the underside of 3/16 inch A36. I have verified my shop air is bone dry through a three-stage desiccant system and the gauge at the back of the unit stays steady at 75 psi during the arc. I have experimented with air pressure between 70 and 85 psi but the dross remains thick and requires a cold chisel to pop off. My current settings are 45 amps at 65 inches per minute with a 0.06 inch torch height. If I increase the speed to 75 ipm the dross turns into high-speed dross that is even harder to grind off. I am using genuine Hypertherm consumables and the swirl ring looks clean. Aside from air pressure and moisture, are there specific cut height or voltage tweaks that help with this thickness on a 45 amp set?
started by Crafters Market Workshop Team - Air assist nozzle upgrades for CO2 lasers — worth the custom machining?2 replies · Laser Engraving
Running an 80W Omtech with the stock nozzle and a standard diaphragm pump, but I am seeing significant charring on 6mm Baltic birch and some soot buildup on the lens housing. I am looking at upgrading to a high-pressure setup using a shop compressor and a dedicated regulator. Most of the aftermarket nozzles seem to have a 2mm or 3mm bore, but I am curious if anyone has seen better results with a custom-machined 1.5mm nozzle for deeper pierces. I am specifically wondering if moving to a Cloudray ultimate air assist or a similar tapered nozzle actually improves the laminar flow enough to justify the plumbing changes. If you have swapped out the stock barbed fittings for 6mm push-to-connects and higher PSI, did it actually let you push feed rates faster on 1/4 inch ply without losing edge quality?
started by Crafters Market Workshop Team - Pushing the limits of 0.5mm end mills in brass for watch dials1 replies · Maker Showcase
I have been experimenting with some micro-milling on 360 brass for a watch face project. I am using a generic 6040 router that I have trued up, but the runout on my stock spindle is starting to become the limiting factor. I managed to clear some 0.15mm wide channels using a Kyocera 0.5mm 2-flute end mill, but the snap rate is high once I get past 0.2mm depth of cut. I am running 24,000 RPM at about 150mm/min feed, but I suspect my chip load is still off or my tramming isn't perfect enough for tooling this fragile. Has anyone successfully gone smaller on a gantry setup, or do you find you have to move to a dedicated high-speed spindle or a benchtop mill like a Taig to get reliable results below 0.3mm?
started by Crafters Market Workshop Team - Honest pricing thread — how do you actually price a 6-hour custom CNC sign?2 replies · General
Material + machine time + finish + shop overhead + design time + your hourly rate. What's the formula you actually use, and how do you defend it when a buyer says 'it's just a piece of wood'? No judgment — open conversation.
started by Crafters Market Workshop Team - New here? Introduce yourself — workshop, machine, what you make, where you're from2 replies · General
Welcome to the Crafters Market forum. Drop a quick intro: your shop, your main machine, what you build, and what you're trying to learn from this community. We'll pin the best ones.
started by Crafters Market Workshop Team - Honest pricing thread — how do you actually price a 6-hour custom CNC sign?7 replies · General
Material + machine time + finish + shop overhead + design time + your hourly rate. What's the formula you actually use, and how do you defend it when a buyer says 'it's just a piece of wood'? No judgment — open conversation.
started by Crafters Market Workshop Team - Workshop layout tour — how do you fit a CNC, a plasma, and a finish booth in 400 sq ft?2 replies · Show & Tell
Garage and basement makers, drop a photo of your shop layout. What's working? What would you change? Curious if anyone's solved dust + plasma slag co-existence without going to two separate buildings.
started by Crafters Market Workshop Team - New here? Introduce yourself — workshop, machine, what you make, where you're from7 replies · General
Welcome to the Crafters Market forum. Drop a quick intro: your shop, your main machine, what you build, and what you're trying to learn from this community. We'll pin the best ones.
started by Crafters Market Workshop Team - Drop your favorite build from the last 30 days — bonus points for the screw-up story2 replies · Show & Tell
Monthly community thread. Post one piece you finished recently. Required: how long it took, what you'd do differently, and one mistake you made along the way. Honesty over hype.
started by Crafters Market Workshop Team - Workshop layout tour — how do you fit a CNC, a plasma, and a finish booth in 400 sq ft?7 replies · Show & Tell
Garage and basement makers, drop a photo of your shop layout. What's working? What would you change? Curious if anyone's solved dust + plasma slag co-existence without going to two separate buildings.
started by Crafters Market Workshop Team - CAM software tier list 2026 — what's worth paying for if you're going pro?2 replies · Resources
Carbide Create / Vectric V-Carve / Aspire / Fusion 360 / Carveco — and a half dozen more. If you're doing this as a real business now, what's actually worth the money and what's just inertia? Be honest.
started by Crafters Market Workshop Team - Drop your favorite build from the last 30 days — bonus points for the screw-up story7 replies · Show & Tell
Monthly community thread. Post one piece you finished recently. Required: how long it took, what you'd do differently, and one mistake you made along the way. Honesty over hype.
started by Crafters Market Workshop Team